Mikron, SwitzerlandRotary table multi station combination machining machine tool

Mikron, SwitzerlandMulti unit flexible machining system

-Multistep XT-200 Modular Design Combined Machining Center

-Multistar NX-24 combination machine tool

-Multistar CX-24 combination machine tool

-12 station Multistar LX-12 combination machine tool

-24 station Multistar LX-24 combination machine tool

-NAM, NAD combination machine tool

-Multifactor combination machine tool

Company Profile

Mikron Switzerland was founded in 1908 and currently has two groups: Mikron Processing Technology Group and Mikron Assembly Technology Group. It is a world-renowned machine tool manufacturer.103 years of machining experience worldwide，The total number of machine tools sold worldwide is 7,Over 000 units.

Mikron Processing Technology Group is headquartered in Agno, Switzerland, with subsidiaries and numerous sales and service agencies around the world. The main products are multi station combination machining machines and CNC flexible machining systems, including 6 series. The Multistar, Multifactor, NRG-50, and Namco series are rotary table multi station combination machining machines, while the Multistep and Ideo series are multi unit flexible machining systems. There are currently over 7000 machine tools in use around the world.

Mikron machine tools are suitable for mass production of various small and medium-sized precision metal parts, with a wide range of industries including automotive and motorcycle components such as fuel injectors, power steering gears, ABS brakes, throttle valves, air conditioning compressor components, oil pump and water pump components, rocker arms, etc; Electrical/electronic connectors; a fastening; Hydraulic and pneumatic valve components; Refrigerator compressor components; Eyewear components; Watch parts; Gas appliance components; Lock components; Sewing machine shuttle; Round bead shaped writing pen tip; Precision parts, etc.

Modular machine toolcharacteristic

-Multiple workstations, simultaneously performing different processing tasks

-Multi process machining of workpieces from different directions at one workstation

-Complete all processing steps in one clamping operation

SwitzerlandMikronMikron Integrated Machine Tool Solution

SwitzerlandMikronMikron customizes product processing solutions for customers, and our equipment can achieve small batch sampling and large-scale production-Complete all processing steps from raw materials to finished products.

SwitzerlandMikronMIKRONModular machine toolApplication industry

SwitzerlandMikronMIKRONProcessing application cases

SwitzerlandMikronMIKRONProcessing technology achievable by modular machine tools

Machine tool model

Mikron Multistar

Mikron Multifactor

Mikron NRG-50

Mikron Multistep

Mikron NAM, NAD

Mikron Respeed Systems

（1）SwitzerlandMikronMIKRONMultistep XT-200Modular design combined machining center

·The maximum size of the workpiece is230x230x230mm(Length, Width, Height)

·multi-module5Axis machining center, used for machining precision and complex parts

·Scalable modular design, can be equipped with up to1An automatic loading and unloading module+ 4A processing module

·High flexibility: Approximately time for production change10minute

·The tilted design of the workbench ensures excellent chip removal performance

·Tool change (cutting to cutting) time is less than1Second, the spindle speed reaches the machining requirements

（2）SwitzerlandMikronMIKRONMultistar NX-24Modular machine tool

-completeCNCMachine tool, high output and high flexibility

·The maximum size of the workpiece is up toØ0.5 - Ø35x65mm

·Flexible combination machine tool,100%Programmable& 100a product

·diversity-All spindle electric controls can be quickly replaced for production

·Suitable for small and large batch production, capable of processing complex parts from various angles in both horizontal and vertical positions

·Wide processing range: turning, milling, deep hole drilling, hook groove, online measurement andCNCinterpolation,class

（3）SwitzerlandMikronMIKRONMultistar CX-24Modular machine tool

-Top efficient processing equipment

·The maximum size of the workpiece is up toØ30x65mm

·Rapid processing combination machine tool

·Realize complex part machining at various angles of parallel and vertical positions

·Motion control through independent cam lever mechanism

·Using rotatable fixtures to achieve turning machining

·24A workstation, up to44Multiple processing spindles work simultaneously to ensure high processing speed

(4)SwitzerlandMikronMIKRON12stationMultistar LX-12Modular machine tool

SwitzerlandMikronMIKRON24stationMultistar LX-24Modular machine tool

-The world's fastest combination machine tool

·The workpiece size ranges from a minimum diameter of Ø 0.2 to a maximum diameter of Ø 10, with a maximum length of 40mm

·The fastest combination machine tool in the world:

·The maximum output can reach 600 pieces/minute

·The spindle is processed in both horizontal and vertical positions

·Motion control through independent cam lever structure

(5)SwitzerlandMikronMIKRONNAM, NADModular machine tool

-6-sided machining starting from bar or wire

·The maximum size of the workpiece is 40x40x80 mm (width x height x length)

·Full CNC high-precision rotary table combination machine tool

·There are 4, 8, and 10 station machine tools suitable for processing different output levels

·Complete the processing of 6 faces starting from wire or bar material

·Perform 4-axis pre-processing on the bar material before clamping the workpiece

·Extremely high flexibility: simultaneously processing different types of parts

·After the finished product processing is completed, the machine tool can automatically sort and discharge the material

(6)SwitzerlandMikronMIKRONMultifactorModular machine tool

-Traditional combination machine tool

·The maximum size of the workpiece is up to100x100x100mm(Long)xwidexHigh)

·high-precision12Workstation or15Workstation rotary table combination machine tool

·Starting from wire, rod or casting for processing

·Mass production of parts for complex machining from horizontal, inclined, and vertical positions

·Mechanical, completeCNCOr mechanical-CNCcomposite

·The bed is sturdy and has good rigidity

·Fast mechanical drive andCNCControlled by3Axis machining unit

Comparison of Processing Cases

(1)NRG-50 machining regulating valve seat:The cost of individual parts has decreased by 57%.

Customer project requirements:

5 different types of regulating valve seat components Length from 15mm to 35mm

※ Material: AlMgSi aluminum alloy, processed from bar material with a diameter of Ø 57mm

※ Processing steps: Depending on the different parts, 30 to 40 steps need to be processed

※ Target tolerance:+/- 6μm, Cpk 1.33

Annual production: 750000 pieces (3 shifts)

Traditional processing methods

※ Required machine tools: 5 units (+3 robots)

-We need 5 dual spindle machining centers

-2 measuring instruments (used for 100% full inspection of the product)

※ Floor area: approximately 193 square meters

Annual production: 750000 pieces (3 shifts)

Heat engine: 60 minutes

※ Machine operators: 18 people

Innovative processing methods

※ Machine tool required: 1 Mikron NRG-50

-Mikron bar sawing equipment TB-600, automated measuring station,

-Stacking system, rod feeder, filtration system

-Measuring instrument table (for product% full inspection)

※ Floor area: approximately 127 square meters

Annual production: 1500000 pieces (3 shifts)

Heat engine: 60 minutes

Machine operators: 3 people (1 person per shift, 3 shifts in rotation)

（2）Multistep XT-200 Machining Turbocharger (Pressure Shell)-The cost of individual parts has decreased by 55%

Customer project requirements:

Processing 5 different types of turbocharger housings (material: AlMgSiCu aluminum alloy

The processing procedures include turning, milling, drilling, and other processes on the six surfaces of the workpiece

According to the different parts, 30 to 40 processes need to be processed

Suitable for processing from small batches of 500 pieces to large batches of hundreds of thousands of pieces

※ Target tolerance: ± 25μm, Cpk 1.67 (systematic sampling 10%)

Annual production: 500000 pieces (3 shifts)

Traditional processing methods

※ Floor area: approximately 300 square meters

※ Machine tools required for processing: 8 machining centers

※ Two clamping processes are required to complete the processing:

-Using a multi spindle machining center to complete milling work

-Complete turning work with an automatic lathe

※ Manual loading and unloading

Heat engine: 80 minutes

Machine operators: 24 people (8 people per shift, 3 shifts)

Innovative processing methods

※ Floor area: approximately 85 square meters

※ Machine tools required:

1 Mikron Multistep XT-200 Multi Module Combination Machining Center

Complete all machining processes with one machine tool

The machine tool is equipped with an intelligent automatic loading and unloading module integrated into the machining line

-Automatic loading and unloading of parts on pallets

-Online automatic measurement of raw materials

Annual production: 750000 pieces (3 shifts)

Heat engine: 20 minutes

Machine operators: 3 people (1 person per shift, 3 shifts in rotation)

SwitzerlandMikronMikron Mikron Cutting Tool Solution

SwitzerlandMikronMikron Tool Factory develops and manufactures small and medium-sized high-precision and high-performance cutting tools. Our services include tool design and development, grinding, and product validation.

Including center positioning, drilling cutters, milling cutters, reamers, deburring special tools, and other cutting tools, etc.